Model Engineer 4497 2014, Balum Balum, Model Engineer
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//-->FREEFOR ALL NEW UK SUBSCRIBERS!MINIATURE INTERNAL COMBUSTION ENGINES BOOK(Print & Print + DigitalSubscriptions Only)Vol. 214No.4497•12- 24 December 2014WORTH £19.95Join our online communitywww.model-engineer.co.ukNEW SIGNALSSAFER SIGNALLINGMACHININGA KEYHOLECUBECOVER FEATURERe-Boringa CorlissValve ChamberLondonTransportMuseumPart 2ENGINEERING GROUPTHE ORIGINAL MAGAZINE FOR MODEL ENGINEERS£3.40MNAS EN - S NCTOR WO A HEW LF ESO OR TEP DREN6 SPEEDMETALLATHE WITH 12 SPEEDMILL DRILL- CL500M• 430mm between centres • Compound slidewith 4 way tool post • Power fed screwcutting facility • Forward/reverselathe operation • Clutch for independentPRICE CUTmill/drill operation£799.00ALSO AVAILABLE:EXC.VATabove£958.80CL430- Aswithout butINC.VATtheWAS £1018.80 inc.VATMill/Drill head£669.00EXC VATWAS£838.80 INC VATNOW£802.80 INC VATFULL RANGEOF ACCESSORIESAVAILABLE££.00479EX.VAT.80574INC.VATNEW500 PAGESUPERSTORESNATIONWIDECATALOGUEGET YOURFREE COPY!INSTOREPHONE0844 880 1265ONLINEwww.machinemart.co.ukMETAL LATHEWHERE QUALITYCOSTS LESSENGINEERSBENCH VICES•A range of fixed and swivelvices with top qualitycast iron constructionFROM ONLY.99£MILLINGDRILLINGMACHINE - CMD300•Bench mountable, tilts 45º left& right from vertical•Table travel 100x235mm•Table Effective SizeLxW: 92 x 400mm.00329EX.VAT£.80394INC.VAT£LOCKABLE DRAWER•Sturdylower shelf•DurableFROM ONLY.98149EXC.VAT£.98179INC.VAT£ENGINEERS HEAVYDUTY STEELINCLUDES SINGLEWORKBENCHESpowder coated finishBOLTLESSQUICK ASSEMBLYSTEEL SHELVING•SimpleFROM ONLYfast assembly£.9829EX.VATin minutes£.98using only35INC.VATa hammerMICRO MILLING& DRILLINGMACHINE•Bench mountableCMD10•MT2 Spindle Taper•Face mill capacity 20mm,end mill 10mm•Tablecrosstravel 90mm, longitudinaltravel 180mmMODELMOTORSPINDLEEX VAT INC VATSPEEDCMD10 150W/230V 100-2000rpm£329.00£394.80CMD3000 470W/230V 0-2500rpm£479.00£574.80CMV140MODEL JAW WIDTHCV100B 100mmCVR100B 100mmCV125B 125mmCVR125B 125mmCV150B 150mmCVR150B 150mmCMV140 140mm18EX.VAT£INC.VAT22.79BASE EX. VAT INC. VATFixed£18.99£22.79Swivel£21.99£26.39Fixed£29.98£35.98Swivel£29.98£35.98Fixed£43.99£52.79Swivel£46.99£56.39Swivel£64.99£77.99•300mm between centres•LH/RH threadscrew cutting•Electronic variable speed•Gear change set•Self centering 3 jaw chuckCL300M& guard•Powerfeed££Shown fitted withoptional 3 drawerunit ONLY£84.99 Ex.VAT£101.99 Inc.VATDIMSMODELWxDxH (mm) EX VAT INC VATCWB1000B 1000x650x880£149.98£179.98CWB1500 1500x650x880£199.98£239.98CWB2000B 2000x650x880£259.98£311.98449.00EXC.VAT538.80INC.VATCOMPACTPRECISION LATHECL25OM££.00389EX.VAT.80466INC.VATASSEMBLESAS BENCH ORCORNER UNITCHOICE OF 5 COLOURSRED, BLUE, BLACK,SILVER & GALVANISEDSTEEL1MECHANICSPROFESSIONALTOOL CHESTS/CABINETSFROM ONLY.99£19KGMAXDRAWERLOADTAP & DIE SETSFROM ONLY££.9914EX.VAT.9917INC.VAT52EX.VAT£INC.VAT63.5935KGMAXDRAWERLOAD2MILLING/DRILLINGMACHINE•Precision engineeredmetric milling/drillingwith cast iron head,base & column•16mm drill chuck•Spindle speeds100 – 2150rpm•750w, 230v motor.00998EX.VAT£.601197INC.VAT£DIMSMODELDESC. WxDxH(mm) EX VAT INC VAT1CTC600B 6 Dr chest 600x260x340£52.99£63.59CTC900B 9 Dr chest 610x255x380£64.99£77.99CTC500B 5 Dr cabinet 675x335x770£119.98£143.98CTC800B 8 Dr 610x330x1070£104.99£125.99chest/cab set2CTC700B*7 Dr cabinet610x330x875£129.98£155.98CTC1300B 13 Dr 620x330x1320£149.98£179.98chestHigh qualitytungsten steelSupplied inmetal storagecase, except 16pceTYPEEX VAT INC VAT16pce Metric£14.99£17.9924pce UNC/UNF/NPT£19.98£23.9828pce# Metric£23.99£28.7933pce# Metric/UNF/BSP£31.99£38.3932pce Metric£41.99£50.39#28pce Best Budget Buy, 33pceRecommended:MEASURINGEQUIPMENTFROM ONLY£.989EX.VAT.9811INC.VAT£MODELDESCRIPTIONCM100 150mm/6" Vernier CaliperCM1800-25mm MicrometerCM145 150mm/6" Digital VernierCM265 300mm/12" Digital VernierEX VAT£9.98£9.98£16.99£36.99INC VAT£11.98£11.98£20.39£44.39HYDRAULICLIFTING TABLES•Ideal for lifting &moving models•Foot pedal operatedFROM ONLYEX.VAT259.00£INC.VAT310.80STATIC PHASECONVERTERSRUN 3 PHASEMACHINERY IN YOURHOME WORKSHOP BYCONVERTING 230VTO 400VFROM ONLYCMD1225DWORKSHOPCRANES£FROM ONLY.99DRILL PRESSESPRICE CUTTables tilt 0-45°NOW FROM.98left & right Depth£gauge Chuck guards£59EXC.VAT.9871INC.VATB=Bench mountedWAS £77.99 inc.VATF=Floor standingMODEL WATTS/ EXC.VAT INC.VATSPEEDSCDP5EB 350/5‡ £59.98£71.98CDP101B 245/5£79.98£95.98CDP151B 300/5£106.99£128.39CDP10B 370/12£169.98£203.98CDP301B 510/12£199.98£239.98CDP451F 510/16£239.98£287.98CDP501F 980/12£429.00£514.80‡was £77.99 inc.VAT144EX.VAT£INC.VAT173.99HTL500•Variable speed•250mm between centres•Power feed, optional screw cutting*Doesnot requireMIGa gas cylinderWELDERSAll models include:•Gas regulator•Earthclamp•Face mask•Welding torch•Pro90-FROM ONLY151TE.98includes£109EX.VATCO2 gas£.98131INC.VATbottleMODEL MIN-MAX AMPS EX VAT INC VATMIG102NG*35-90£109.98£131.98PRO9024-90£179.98£215.98110E30-100£214.99£257.99135TE Turbo 30-130£239.98£287.98151TE Turbo 30-150£269.98£323.98165TEM Turbo 30-155£339.00£406.80175TECM Turbo 30-170£409.00£490.80205TE Turbo 30-185£449.98£539.98•Usedfor ARC& TIG£.98139EXC.VATwelding,utilising.98£167inc.VATthe latestINC.VATWAS £179.98technology•Low amp operation -ideal for auto bodywork &mild/stainless steelELECTRODEMODELAMPSDIA.EXC.VAT INC.VATAT101‡10/80 1.6 – 2.5mm£139.98£167.98AT13210/130 1.6-3.2mm£169.98£203.98AT161# 10/160 1.6-4.0 mm£199.00£238.80‡was £179.98 inc.VAT#was£179.98 inc.VATAT161PRICE CUTNOW FROM£MODELDESC.EX VAT INC VATCFC500F1/2ton folding£144.99£173.99CFC100 1 ton folding£149.98£179.98CFC1000LR 1 ton£189.98£227.98long reach•Folding and fixed frames available•Robust, rugged construction•Overloadsafety valve•Idealfor lifting modelsMODELMAX. TABLE HEIGHTLOADMIN-MAX EX VAT INC VATHTL300 300kg 340-900mm£259.00£310.80HTL500 500kg 340-900mm£279.00£334.80229EX.VATPC60£INC.VAT274.80£.00ARC/TIGINVERTERSMODEL MAX. MOTORPC202HpPC403.5HpPC605.5HpFUSE10 amps20 amps32 ampsEX. VAT£229.00£269.00£319.00INC. VAT£274.80£322.80£382.80POLISHING KITS•Kit Inc: Tapered spindle,Coloured mop for initialcleaning, pure cotton mopfor high polish finish &polishing compound4"£19.98Ex VAT£23.98Inc VAT6"£24.99Ex VAT£29.99Inc VAT8"£29.98Ex VAT£35.98Inc VATROTARYTOOL KITCRT40TURBO AIRCOMPRESSORSFROM ONLY.98£BENCH GRINDERS& FLOOR STANDS•Stands come complete with boltmountings and feet anchor holesPRICE CUTNOW FROM19EX.VAT£INC.VAT23.98££STAND FROM ONLY £41.99EX.VAT £50.39 INC.VATFROM ONLY.9927EX.VAT£.5933INC.VAT£79EXC.VAT.9895INC.VATWAS £107.98 inc.VAT££.986" & 8"AVAILABLEWITH LIGHTCLARKE 8MMAIR HOSE8/250FROM ONLY£5.99 EX VAT•Superb range ideal for DIY,£7.19 INC VAThobby & semi-professional useHUGERANGEOF AIRTOOLS INSTOCKAIRTOOLSCAT121Kit includes:Height adjustable stand with clamp Rotary tool1m flexible drive 40x accessories/consumablesCORDLESS ROTARY TOOL WITH 262 PIECE KITONLY £32.99 EX.VAT £39.59 INC.VAT.9829EX.VAT.9835INC.VATARC ACTIVATEDHEADSHIELDSPRICE CUT££.9839EXC.VAT.9847INC.VATWAS £53.99 inc.VATCWH7CWH6PRICE CUT££FROM ONLYCBG8W features 8"whetstone &6"drystone.#With sanding beltWHEELMODELDUTY DIA.CBG6RPDIY 150mmCBG6RZPRO 150mmCBG6RSCHD 150mmCBG6SB# PRO 150mmCBG6RWC HD 150mmCBG8W (wet) HD 150/200mmVEX VAT£27.99£37.99£47.99£49.98£54.99£55.99INC VAT£33.59£45.59£57.59£59.98£65.99£67.19MODELMOTOR CFM TANK EX VAT INC VATTiger 8/250‡2Hp 7.5cfm 24ltr£79.98£95.98Tiger 7/250*2 Hp 6 24ltr£89.98£107.98Tiger 8/361.5 Hp 6.3 24ltr£109.98£131.98Tiger 11/2502.5Hp 9.5 24ltr£119.98£143.98Tiger 8/510#2Hp 7.5 50ltr£129.98£155.98Tiger 11/5102.5Hp 9.5 50ltr£149.98£179.98Tiger 16/5103 Hp 15.5 50ltr£219.98£263.98Tiger 16/1010 3 Hp 14.5 100ltr£269.98£323.98AM17EC150*3Hp 14 150ltr£419.00£502.80*Stationary belt driven‡was £107.98 inc. VAT*was£119.98 inc. VAT#was £167.98 inc. VATHUGE CHOICEIN-STORE/ONLINEMODELCAT29BCAT36BCAT121CAT22BCAT27BCAT23CCAT221BCAT32BCAT73££17EX.VAT.5921INC.VATCAT23C.99ELECTRICPOWERHOISTS£FROM ONLY.99•Activates instantlywhen Arc is struck•Protects to EN379•Suitablefor arc, MIG, TIG & gas welding.9944EXC.VAT.9953INC.VATWAS £59.98 inc.VATDESCRIPTIONEX VATAir Hammer£17.99Die Grinder Set£21.99Dual Action Air Sander£22.991/2" Sq. Drive Ratchet£29.983/8" Air drill£29.981/2" Sq. Impact Wrench£29.9814pce1/2" Ratchet set£36.99High Speed Saw£44.99Hydraulic Riveter£49.98INC VAT£21.59£26.39£27.59£35.98£35.98£35.98£44.39£53.99£59.9874EX.VAT•IncludesINCLUDES£INC.VATremote89.99REMOTEcontrol•230v motorCONTROL•Ideal for lifting modelsMODEL CABLE MAX LOAD LIFT(KG)HEIGHT EX VAT INC VATCH2500B Single12512M£74.99£89.99Double2506MCH4000B Single20012M£99.98£119.98Double4006M01642 67788101603 7664020115 956 181101733 31177001752 25405001202 717913023 9265 477701772 7032630114 258 08310208 3042069023 8055 778801702 483 74201782 2873210191 510 877301792 79296901793 491717020 8892 911701925 630 93701942 323 78501902 49418601905 723451WOODENNEWMACHINIST•9 Drawer Chestwith top compartmentTOOL CHEST•Felt-lined drawers•Stylish stained pinewith Antique Brassfinish Steel hinges, sidehandles & reinforcedcorners• LxWxH 610x 280 x 440mmCMW-9££119.98EXC.VAT143.98INC.VATVISIT YOUR LOCAL SUPERSTOREOPEN MON-FRI 8.30-6.00,*NEW STORESAT 8.30-5.30, SUN 10.00-4.00EXETER16 Trusham Rd. 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Altrincham0161 9412 666MANCHESTER OPENSHAWUnit 5, Tower Mill, Ashton Old Rd0161 223 8376MANCHESTER SALFORD*209 Bury New Road M8 8DU0161 241 1851MANSFIELD169 Chesterfield Rd. South01623 622160MIDDLESBROUGHMandale Triangle, ThornabyNORWICH282a Heigham St. NR2 4LZNOTTINGHAM211 Lower Parliament St.PETERBOROUGH417 Lincoln Rd. MillfieldPLYMOUTH58-64 Embankment Rd. PL4 9HYPOOLE137-139 Bournemouth Rd. ParkstonePORTSMOUTH277-283 Copnor Rd. CopnorPRESTON53 Blackpool Rd. PR2 6BUSHEFFIELD453 London Rd. Heeley. S2 4HJSIDCUP13 Blackfen Parade, Blackfen RdSOUTHAMPTON516-518 Portswood Rd.SOUTHEND1139-1141 London Rd. Leigh on SeaSTOKE-ON-TRENT382-396 Waterloo Rd. HanleySUNDERLAND13-15 Ryhope Rd. GrangetownSWANSEA7 Samlet Rd. Llansamlet. SA7 9AGSWINDON21 Victoria Rd. SN1 3AWTWICKENHAM83-85 Heath Rd.TW1 4AWWARRINGTONUnit 3, Hawley’s Trade Pk.WIGAN2 Harrison Street, WN5 9AUWOLVERHAMPTONParkfield Rd. BilstonWORCESTER48a Upper Tything. 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All offers subject to availability, E&OE.13Published byMyTimeMedia Ltd.Enterprise House, Enterprise Way,Edenbridge, Kent TN8 6HFTel: 0844 412 2262From outside UK: +44 (0)1689 869840www.model-engineer.co.ukUK- New, Renewals & EnquiriesTel: +44(0)1858 438798Email: mytimemedia@subscription.co.ukUSA & CANADA- New, Renewals & EnquiriesTel: (001)-866-647-9191REST OF WORLD- New, Renewals & EnquiriesTel: +44 (0)1689 869896Email: mytimemedia@subscription.co.ukTel: 0844 848 8822From outside UK: +44 2476 322234Email: customer.services@myhobbystore.comWebsite: www.myhobbystore.co.ukTel: 0844 848 8822From outside UK: +44 2476 322234Website: www.myhobbystore.co.uk/me-plansEditor:Diane CarneyTel: +44 (0)1539 564750Email: diane.carney@mytimemedia.comTehnical Assistant:Stewart HartDesign Manager:Siobhan NolanDesigner:Yvette GreenIllustrator:Grahame ChambersRetouching Manager:Brian VickersAd Production:Robin GrayDisplay and Classified Sales:Duncan ArmstrongEmail: duncan.armstrong@mytimemedia.comTel: 0844 848 5238Online Sales:Ben RaymentEmail: ben.rayment@mytimemedia.comTel: 0844 848 524048SUBSCRIPTIONSBACK ISSUES & BINDERSVol. 214 No. 4497 12 - 24 Dec 201412 SMOKE RINGSNews, views and comment on theworld of model engineering.MODEL ENGINEERING PLANSEDITORIAL13 NEW SIGNALS:SAFER SIGNALLINGPRODUCTIONEric L. Basire describes the newsystem at Wimborne & District SME.ANDSAVEUP TO34%OFF THE SHOP PRICEPLUS RECEIVE AFREEMINIATURE INTERNALCOMBUSTIONENGINES BOOKWORTH £19.95See page 11 for detailsSUBSCRIBE TODAY16 HELPING DAD MAKE A TRUEVERTICAL MILL ENGINEADVERTISINGStewart Hart describes a simpleengine, ideal for encouragingyoungsters.Raymon McMahon makes authenticlooking electric lamps.20 LIGHTING UP!36 MAKING THE R & B ENGINE40 WIRE WINDERIan Strickland revisits a ModelEngineer design of 30 years ago.Linton Wedlock’s method for makinglong-length, small-diameter wire coils.LBSC continues with hisLNER V4 locomotive.MARKETING & SUBSCRIPTIONSSubscription Manager:Kate HallHead of Design & Production:Julie MillerGroup Sales Manager:Duncan ArmstrongChief Executive:Owen DaviesChairman:Peter HarknessMANAGEMENT22 A MECHANICAL CONTROLLERFOR BATTERY ELECTRICLOCOMOTIVESDerek Alford creates an efficientand responsive control system.J. Randolph Bulgin’s puzzle -the ideal stocking filler!45 BANTAM COCK27 THE KEYHOLE CUBE© MyTimeMedia Ltd. 2014All rights reserved ISSN 0026-7325The Publisher’s written consent must be obtained before any part of thispublication may be reproduced in any form whatsoever, including photocopiers,and information retrieval systems. All reasonable care is taken in the preparationof the magazine contents, but the publishers cannot be held legally responsiblefor errors in the contents of this magazine or for any loss however arising fromsuch errors, including loss resulting from negligence of our staff. Reliance placedupon the contents of this magazine is at reader’s own risk.Model Engineer, ISSN 0026-7325, is published fortnightly with a third issuein May and October by MYTIMEMEDIA Ltd, Enterprise House, Enterprise Way,Edenbridge, Kent TN8 6HF, UK. The US annual subscription price is 70.95GBP(equivalent to approximately 118USD). 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Subscription records are maintained at CDS GLOBALLtd, Tower House, Sovereign Park, Market Harborough, Leicester, LE16 9EF.Air Business Ltd is acting as our mailing agent.32 REBORING A CORLISSVALVE CHAMBER48 ENGINEER’S DAY OUT: THELONDON TRANSPORT MUSEUMNeil Carney and the NMESteam effect an in situ repair.Part 2 of a report by Roger Backhousecovering over and undergroundrailways.Geoff Theasby takes a look atwhat is happening in the clubs.Forthcoming events.64 CLUB NEWS57 DIARYFOR ALL NEW UK SUBSCRIBERS!FREEMINIATURE INTERNAL COMBUSTION ENGINES BOOK(Print & Print + DigitalSubscriptions Only)Vol. 214No.4497•12- 24 December 2014WORTH £19.95Join our online communitywww.model-engineer.co.ukNEW SIGNALSSAFER SIGNALLINGMACHININGA KEYHOLECUBEmodelengineersCOVER FEATURERe-Boringa CorlissValve ChamberLondonTransportMuseumPart 2ON THECOVER...Elsie is a tandem compound engine built by J. & W. McNaughtLtd. of Rochdale in 1902 and now resides at Bolton SteamMuseum. See the article on page 32 describing some recenton-site repairs. Photo by Diane Carney.ENGINEERING GROUPTHE ORIGINAL MAGAZINE FOR MODEL ENGINEERSME4497 Cover.indd 126/11/2014 12:46£3.40www.model-engineer.co.uk3WorkshopAccessorykitsHemingway Kitsprovide a range ofuniquely practicaltooling and challengingprojects for the smallworkshop owner.Top Designers withproven designsLaser print 3D CADdrawings with illustratedconstruction notesOver 70 full materialkits to suit yourequipmentFast, friendly andknowledgeable serviceHemingwayHemingway Kits126 Dunval Road, BridgnorthShropshire WV16 4LZUnited KingdomTel/Fax: +44 (0) 1746 767739Email:Info@hemingwaykits.comwww.hemingwaykits.comSend £2(refundable)for our latestworkshopcatalogue or visitour websiteUNBEATABLE VALUE ENGINEERING PRODUCTSarceurotrade co uk
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